Our Work
From warehouse operations to community outreach, explore the projects and initiatives that define Pallets Resale. Every project represents our commitment to quality, sustainability, and innovation.
Main Warehouse Floor
Recycled Pallet Inventory
Storage & Sorting Area
Pallet Inspection Zone
Distribution Yard
Loaded for Delivery
Featured Projects
A look at the operations, innovations, and community work that make Pallets Resale a leader in sustainable pallet management.
Tampa Warehouse Expansion
Completed a 15,000 sq ft expansion of our primary sorting and grading facility, doubling throughput capacity to process 8,000 pallets per day.
Zero-Waste Recycling Line
Our automated dismantling line breaks down irreparable pallets into usable lumber, wood chips, and biomass fuel with zero material going to landfill.
Southeast Fleet Rollout
Deployed 12 new flatbed trucks optimized for pallet hauling across our Southeast corridor, reducing per-pallet transportation costs by 22%.
ISPM-15 Treatment Chamber
Our state-of-the-art heat treatment kiln processes 500+ pallets per cycle, ensuring full ISPM-15 compliance for international shipping requirements.
Bulk Delivery to Meridian Foods
Successfully delivered 14,000 Grade A recycled pallets to Meridian Foods' Tampa distribution center over a two-week period without a single quality rejection.
Tampa Bay Earth Day Cleanup
Our team led a waterfront cleanup at Hillsborough Bay, collecting 2.3 tons of debris. We also demonstrated how discarded wood materials can be recycled into usable products.
Automated Sorting System
Installed optical sorting technology that categorizes incoming pallets by size, material, and condition in seconds, improving grading accuracy to 99.2%.
Custom Pallet Program for Skyline Import
Designed and delivered 6,000 custom-dimension heat-treated pallets for Skyline Import/Export's specialized container loading requirements.
Wood Chip Recycling Partnership
Established a partnership with regional landscaping companies to supply 200 tons of recycled wood chips monthly from our pallet dismantling operations.
Route Optimization Initiative
Implemented GPS-guided route planning across our fleet, cutting average delivery distance by 18% and reducing annual fuel consumption by 12,000 gallons.
Kiln Temperature Monitoring Upgrade
Upgraded our heat treatment facility with IoT temperature sensors that provide real-time monitoring and automated compliance documentation.
Habitat for Humanity Build Day
Donated recycled lumber and volunteer hours to build affordable housing structures. Our team framed two wall sections using reclaimed pallet wood.
Emergency Supply for Resolute Manufacturing
Sourced and delivered 3,200 pallets within 48 hours when Resolute Manufacturing's primary supplier failed. No disruption to their production schedule.
Quality Control Lab Setup
Built an on-site testing lab for load-bearing analysis, moisture content measurement, and structural integrity verification of repaired pallets.
Board Replacement Repair Line
Our dedicated repair bay processes 800+ pallets daily with precision board replacement, nail extraction, and structural reinforcement for extended service life.
Stringer Reinforcement Station
Specialized workstation for reinforcing weakened stringer boards with companion boards and structural fasteners, restoring full load-bearing capacity to damaged pallets.
Annual Team Barbecue Event
Our annual company barbecue brings together all departments for a day of food, games, and recognition. Last year we celebrated processing our 5 millionth pallet.
Safety Training Graduation Day
Twelve new team members completed our 40-hour comprehensive safety certification program, including forklift operation, hazard identification, and emergency response.
Grade C to Grade A Restoration
A batch of 200 severely damaged pallets restored to Grade A condition through complete board replacement, nail pattern correction, and structural load testing.
Warehouse-to-Showroom Pallet Transformation
Salvaged industrial pallets repurposed into retail display fixtures for a local furniture store, demonstrating the creative reuse potential of reclaimed wood.
New Flatbed Fleet Delivery
Eight new Freightliner flatbed trucks joined our fleet, each equipped with GPS tracking, dash cameras, and optimized pallet racking for maximum load capacity.
Nail Gun Precision Repair Station
Close-up view of our pneumatic nail gun repair stations where technicians replace damaged fasteners with ring-shank nails for superior holding power.
Solar Panel Installation
Completed installation of a 150kW rooftop solar array on our main warehouse, offsetting 40% of facility electricity usage and reducing annual carbon emissions by 85 tons.
Impact at Scale
Every number represents real environmental and business impact delivered through our operations.
Operational Excellence
Precision Grading
Every pallet passes through a multi-point inspection where trained specialists evaluate structural integrity, board condition, nail placement, and load-bearing capacity. We grade to NWPCA standards with additional internal quality benchmarks.
Eco-Efficient Logistics
Our route optimization system minimizes empty miles and maximizes load density. We batch pickups and deliveries geographically, reducing fuel consumption and carbon emissions per pallet transported by over 30% compared to industry averages.
Continuous Innovation
We invest in technology and process improvement every quarter. From automated sorting systems to IoT-enabled kilns, we are always finding ways to work smarter, safer, and more sustainably without compromising on quality or speed.
Walk Through Our Facility
Take a virtual tour of our 45,000 sq ft Tampa headquarters. From the receiving dock to the dispatch bay, see where every pallet gets a second life.
1. Receiving Dock
Inbound pallets arrive on our 8-bay receiving dock, where they are immediately unloaded and staged for initial assessment. Our dock team processes an average of 4 truckloads per hour during peak operations.
8 dock bays, 6 forklifts, real-time inventory scanning
2. Sorting & Grading Floor
Pallets move from receiving to our 12,000 sq ft sorting area where trained grading specialists evaluate each one against NWPCA standards. Optical scanning assists with size categorization and damage detection.
Optical sorting technology, 99.2% grading accuracy
3. Repair Workshop
Pallets flagged for repair enter our 24-station repair workshop. Technicians perform board replacement, stringer reinforcement, and fastener upgrades using pneumatic tools and quality-checked lumber.
24 repair stations, 800+ pallets repaired daily
4. Heat Treatment Kiln
Our ISPM-15 certified kiln processes 500+ pallets per cycle, bringing core wood temperatures to 56 degrees Celsius for a minimum of 30 minutes. IoT sensors ensure automated compliance documentation.
500+ pallet capacity, automated temperature logging
5. Finished Inventory Staging
Graded, repaired, and treated pallets are stacked by grade and size in our 15,000 sq ft staging area. Barcode labels link each stack to our inventory management system for real-time visibility.
15,000 sq ft, barcode tracking, climate monitored
6. Dispatch & Loading Bay
Outbound orders are assembled, verified against packing lists, and loaded onto our fleet of flatbed trucks. Every shipment is photographed, weighed, and confirmed in the tracking system before departure.
6 loading bays, photo-verified shipments, GPS tracked
Technology & Equipment Showcase
We invest in the best equipment and technology to deliver superior quality, speed, and safety across all operations.
Optical Pallet Sorter
Camera-based system that photographs incoming pallets from multiple angles, measures dimensions, and categorizes by size and condition in under 3 seconds per pallet.
Throughput: 1,200 pallets/hour
ISPM-15 Heat Treatment Kiln
Commercial-grade kiln with 16 IoT temperature probes providing real-time core temperature monitoring. Automated compliance reports generated after each cycle.
Capacity: 500 pallets per cycle
Crown FC5200 Forklifts
Fleet of 14 electric sit-down forklifts with 5,000 lb capacity. Zero-emission operation, regenerative braking, and integrated weight sensors for accurate load tracking.
Fleet: 14 units, zero emissions
Pneumatic Nail Gun Stations
Industrial-grade Bostitch pneumatic nailers with ring-shank nail capability. Mounted workstations with dust extraction and adjustable lighting for precision fastening.
24 stations operational
Moisture Content Meters
Pin-type and pinless moisture meters for verifying wood moisture content stays within acceptable ranges for structural integrity and heat treatment compliance.
Accuracy: +/- 0.5% MC
Fleet GPS Tracking System
Real-time GPS tracking across all 30+ fleet vehicles with geofencing, route optimization, and automated ETA notifications for customers and dispatch.
30+ vehicles tracked live
Automated Dismantling Saw
Horizontal band saw designed for pallet dismantling, recovering maximum usable lumber from irreparable pallets. Feeds directly into our wood chip recycling line.
200 pallets/day capacity
Load-Bearing Test Press
Hydraulic press that simulates real-world load conditions on repaired pallets. Tests static and dynamic load capacity up to 5,000 lbs to verify structural integrity.
Max test load: 5,000 lbs
Cloud Inventory Platform
Custom-built inventory management system tracking every pallet from receiving to dispatch. Real-time stock levels, grade breakdowns, and automated reorder alerts.
99.9% uptime, real-time sync
The Repair Process
Every pallet that enters our repair line goes through a meticulous multi-step process. Here is exactly how we turn damaged pallets into like-new products.
Damage Assessment
Each pallet is visually inspected and scored on a 10-point damage scale. Technicians document broken boards, split stringers, protruding nails, and structural weaknesses.
Disassembly
Damaged components are carefully removed using pry bars and pneumatic tools. Reusable hardware is separated for recycling. Sound boards are set aside for other repairs.
Board Selection
Replacement boards are selected from our graded lumber inventory. Each board is checked for moisture content, knots, splits, and dimensional accuracy before use.
Fastening
New boards are secured using ring-shank nails driven by pneumatic nail guns. Nail patterns follow NWPCA specifications for maximum holding power and load distribution.
Quality Check
Finished pallets undergo a final inspection: visual check, dimensional measurement, and manual flex test. Any pallet that does not meet grade specifications goes back for rework.
Grading & Staging
Approved pallets receive their grade stamp, barcode label, and are moved to finished inventory staging for dispatch. The entire process takes an average of 8 minutes per pallet.
Fleet Showcase
Our transportation fleet is purpose-built for pallet logistics, from local pickups to multi-state deliveries.
48-Foot Flatbed Trucks
18 UnitsOur primary workhorses for pallet delivery and pickup. Equipped with custom racking systems that maximize load density, these trucks carry up to 600 standard pallets per trip.
26-Foot Box Trucks
8 UnitsUsed for local and metro-area deliveries where dock access is limited. Protected cargo area keeps pallets dry during inclement weather. Ideal for retail and restaurant customers.
Yard Spotters
4 UnitsTerminal tractors for moving loaded trailers around our yard efficiently. Enable continuous dock flow during high-volume periods without tying up road-legal trucks.
Pickup Trucks with Trailers
6 UnitsLight-duty fleet for small-volume pickups, customer site assessments, and emergency deliveries. Each unit pulls a 16-foot trailer capable of carrying 80 standard pallets.
Partner Carrier Network
40+ CarriersPre-vetted third-party carriers that operate under our quality standards for routes beyond our direct fleet coverage. Full tracking integration and SLA compliance.
Electric Forklifts
14 UnitsCrown FC5200 series electric forklifts operating throughout our facility. Zero-emission operation, regenerative braking, and integrated scales for accurate load management.
Our Environmental Footprint
Every pallet we recycle, repair, or resell has a measurable positive impact on the environment. Here is the cumulative story of our sustainability efforts.
Pallets Recycled Annually
Each recycled pallet saves approximately 3.5 board feet of new lumber from being harvested.
Equivalent to saving 24,000 trees per year
Wood Diverted from Landfill
Instead of decomposing in landfills and releasing methane, this wood stays in productive use through our circular economy model.
Equivalent to 960 dump truck loads
CO2 Emissions Prevented
By reusing pallets instead of manufacturing new ones, we eliminate the carbon footprint of harvesting, milling, and transporting raw lumber.
Equivalent to taking 695 cars off the road
Fuel Saved Through Route Optimization
Our GPS-guided route planning reduces unnecessary driving miles, cutting fuel consumption across our fleet significantly.
Equivalent to 240 fewer cross-country trips
Landfill Diversion Rate
Of all materials that enter our facility, 95.2% are reused, recycled, or repurposed. Only 4.8% ends up as waste, and we are working to close that gap.
On track for TRUE Zero Waste certification
Solar Energy Capacity
Our rooftop solar installation offsets 40% of our facility's electricity consumption, reducing grid dependence and utility costs.
85 tons of CO2 offset annually
Our Sustainability Pledge
By 2028, we are committed to achieving a 98% landfill diversion rate, powering 100% of our facility operations with renewable energy, and transitioning 50% of our fleet to alternative fuel vehicles. Every project in this gallery represents a step toward that goal.
Wood Species & Materials
Understanding the wood behind your pallets matters for load capacity, moisture resistance, and compliance. Here is a guide to the species and materials we work with daily.
Southern Yellow Pine (SYP)
65% of our inventoryThe workhorse of the pallet industry. SYP offers excellent nail-holding capacity, high strength-to-weight ratio, and wide availability across the Southeast. It accepts heat treatment well and is the standard for GMA pallets.
Oak (Red & White)
18% of our inventoryDenser and heavier than pine, oak pallets are preferred for heavy-duty applications including concrete products, automotive parts, and steel coils. White oak offers superior moisture resistance for outdoor storage.
Mixed Hardwoods
12% of our inventoryA blend of regionally available hardwood species including maple, poplar, and ash. Mixed hardwood pallets offer a cost-effective balance of durability and weight, suitable for most general warehousing applications.
Spruce-Pine-Fir (SPF)
3% of our inventoryLightweight softwood group common in pallets arriving from northern states and Canada. SPF pallets are lighter to handle and ship but have lower load capacity than SYP. Ideal for lighter-weight goods.
Recycled Lumber Stock
Repair materialUsable boards salvaged from dismantled pallets that do not meet structural standards as complete units. This reclaimed lumber is sorted by species, dimensions, and condition before being used in our repair operations.
Wood Chips & Biomass
ByproductWood that cannot be reused in pallet form is processed into mulch-grade wood chips, landscaping material, or biomass fuel pellets. Nothing goes to waste. Our zero-landfill commitment means every piece of wood finds a second use.
Quality Standards Visual Guide
Every pallet we sell is graded to NWPCA standards with additional internal quality benchmarks. Here is what each grade means so you can choose the right product for your application.
Grade A
Premium / Like-New
Structurally sound with no broken or missing boards. All stringers intact and undamaged. Minimal cosmetic wear. No protruding nails. Suitable for all applications including export, food-grade, and automated systems.
Grade B
Standard / Good Condition
Structurally sound with minor cosmetic defects. May have slight discoloration, one repaired board, or minor surface wear. All boards and stringers fully functional. No structural compromise.
Grade C
Economy / Functional
Multiple cosmetic defects but structurally adequate for lighter loads. May have repaired stringers, replaced boards, or visible weathering. All components are functionally intact and load-tested.
Custom / Specialty
Built to Specification
Pallets built or modified to exact customer dimensions, load requirements, and material specifications. Includes oversized pallets, heavy-duty reinforced units, heat-treated export pallets, and non-standard configurations.
Our Grading Advantage
Multi-Point Inspection
Every pallet undergoes a 12-point inspection covering board integrity, stringer condition, nail placement, dimensional accuracy, moisture content, and overall structural soundness. Nothing ships without passing every check.
Optical Scanning Assist
Our camera-based sorting system supplements human inspectors by measuring dimensions and flagging defects that may be difficult to spot visually. This dual approach achieves 99.2% grading accuracy across all stock.
Load Testing Verification
Random samples from every batch are tested on our hydraulic press to verify load-bearing capacity matches the grade classification. We test both static and dynamic loads to simulate real warehouse conditions.
Before & After
See the dramatic difference our repair and refurbishment process makes. These transformations demonstrate why recycled pallets from Pallets Resale rival new ones in quality and durability.
48x40 GMA Pallet - Full Restoration
Arrived with 4 broken deck boards, split lead board, and 2 loose stringers. Failed load-bearing test at 1,800 lbs. Classified as Grade D / repair-or-scrap.
All damaged boards replaced with #2 grade SYP lumber. Stringers reinforced with companion boards. Passed load test at 4,200 lbs. Reclassified as Grade A.
Repair cost: $4.50 vs. $12.00 for new pallet
63% savings48x48 Block Pallet - Structural Rebuild
Severe forklift damage to bottom deck boards and two corner blocks. Top deck boards warped from moisture exposure. Would not stack safely.
Corner blocks replaced, all bottom deck boards renewed, top deck planed and re-fastened. Full structural integrity restored. Load tested to 5,000 lbs.
Repair cost: $6.75 vs. $18.00 for new pallet
62% savings42x42 Custom Pallet - Board Replacement
Three top deck boards cracked through the center. Nail heads protruding on multiple boards creating product damage risk. Two bottom boards missing entirely.
All compromised boards replaced. New ring-shank nails throughout. Bottom deck fully rebuilt. Passed quality inspection on first check. Customer approved for immediate use.
Repair cost: $3.25 vs. $10.50 for new pallet
69% savings48x40 Heat-Treated Export Pallet - Recertification
ISPM-15 stamp faded beyond legibility after multiple uses. Boards structurally sound but no longer compliant for international shipping. Customer needed 500 units recertified.
Re-treated in our ISPM-15 kiln at 56C core temperature for 30+ minutes. New IPPC stamps applied. Full compliance documentation generated. All 500 units shipped within 48 hours.
Treatment cost: $2.00 vs. $12.00 for new HT pallet
83% savingsWant to See Our Operations in Person?
Schedule a tour of our Tampa facility or request a consultation to see how our processes can benefit your business.